Bricks fired the clean way — all year round.
Sauga Bricks runs an internal-fuel tunnel kiln built on CBRI/PSCST technology. No seasonal shutdowns, no open coal firing — just consistent, high-quality clay bricks with a fraction of the emissions of conventional kilns.
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A different way to fire a brick
Most Indian bricks come from zig-zag or FCBTK kilns — open coal firing, seasonal operation, heavy smoke. A tunnel kiln moves bricks slowly through a continuously fired tunnel with fuel blended into the clay itself. The result is cleaner, more uniform, and never stops for the monsoon.
Continuous firing
The kiln fire never goes out. Green bricks enter one end and finished bricks exit the other, giving every brick the same controlled heat curve.
Internal fuel
Fuel is mixed into the clay body itself, so combustion happens inside each brick — dramatically cutting external fuel use and stack emissions.
Monsoon-proof supply
Conventional kilns shut for months every year. Our covered, continuous process means your project never waits on the weather.
See it running — don't take our word for it
Fully automated production at Village Shabga, Baghpat: from extrusion and robotic stacking to continuous tunnel-kiln firing.
Built for builders. Structured for impact.
For builders & buyers
- 27+ MPa strength — nearly 3× the first-class minimum
- Uniform size, strength and colour from controlled firing
- Reliable year-round supply — no seasonal shortages
- Trusted by MDI Gurugram, DPS Moradabad and more
For impact investors & partners
- Clean-technology alternative in a high-emission sector
- CBRI/PSCST-backed process with independent emission testing
- ISO-certified, industry-licensed operation
- Year-round asset utilisation vs. ~6-month seasonal kilns
Trusted by institutions that build to last
From leading schools to one of India's top management institutes — Sauga Bricks are in the walls of buildings meant to serve generations.
MDI Gurugram — New Buildings
Recently constructed buildings at the Management Development Institute, one of India's premier B-schools, built with Sauga clay bricks.
Delhi Public School, Moradabad
Sauga Bricks supplied clay bricks for construction at DPS Moradabad, part of one of India's best-known school networks.
Sahil Public School
Clay bricks supplied for the Sahil Public School campus in Knowledge Park V, Greater Noida — right in the heart of the NCR construction belt.
St. Paul's School
A showcase of the consistent colour and finish that tunnel-kiln firing delivers on exposed brickwork.
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Contact Sauga BricksRebuilding how India makes its most basic building block
India fires hundreds of billions of bricks a year, most of them in seasonal, coal-hungry kilns. Sauga Bricks Private Limited was incorporated in December 2019 in Baghpat, Uttar Pradesh, to prove there is a better way — a modern tunnel kiln that runs clean, runs year-round, and makes a better brick.
The technology
Our plant runs an internal-fuel-based tunnel kiln developed with technology from CBRI (Central Building Research Institute) and PSCST (Punjab State Council for Science & Technology). Fuel is blended into the clay body, so each brick fires from within as it travels through a continuously heated tunnel.
Because the process is enclosed and continuous, it avoids the open coal firing and heavy particulate emissions of zig-zag and FCBTK kilns — and it doesn't need to shut down for the monsoon.
Non-polluting process Year-round operationTested, not just claimed
Our emissions have been independently tested by CBRI Roorkee, and the plant operates with valid Consent to Establish (CTE) and Consent to Operate (CTO) from the state pollution control board, classified explicitly as a tunnel kiln.
Sauga Bricks is an ISO-certified company and the only brick manufacturing unit to hold an industry licence — a level of formal recognition and process discipline that is rare in this sector.
We believe the brick industry's future is cleaner, and we've built our plant — and our compliance record — to lead that transition rather than follow it.
ISO certified Industry licensedSauga Bricks Private Limited incorporated in Baghpat, Uttar Pradesh.
Internal-fuel tunnel kiln built on CBRI/PSCST technology brought into operation.
Emission performance tested by CBRI Roorkee, validating the clean-firing process.
Supplying builders across western UP and beyond, with year-round production and a growing project portfolio.
Want the full technical story?
We're happy to share process details, test data and plant visits with serious buyers and partners.
Get in touchClay bricks, fired for consistency
Our extruded three-hole wire-cut clay bricks are engineered for institutional and infrastructure projects: machine-calibrated dimensions, 27+ MPa compressive strength, and the uniform colour that only continuous tunnel-kiln firing delivers.
Three-hole extruded bricks
Our flagship: machine-extruded, wire-cut clay bricks with a three-hole perforated design — lighter than solid bricks, with sharp edges, true right angles and 27+ MPa strength.
Eight-hole perforated bricks
Higher perforation for lighter walls and better thermal insulation — same machine-calibrated extrusion and tunnel-kiln firing consistency.
Solid clay bricks
Traditional solid bricks, extruded and tunnel-kiln fired — every one stamped SAUGA. Suited to load-bearing work and exposed façades.
Product specifications — three-hole extruded brick
| Parameter | Sauga Bricks (Extruded) |
|---|---|
| Type | Extruded, three-hole (wire-cut) |
| Size | 230 × 110 × 70 mm |
| Compressive strength | >27.0 MPa (N/mm²) |
| Water absorption | <13% |
| Manufacturing process | Machine extrusion, tunnel kiln fired |
How we compare — extruded vs. hand-mould bricks
| Parameter | Sauga Bricks (Extruded) | Standard Hand-Mould Brick |
|---|---|---|
| Compressive strength | >27.0 MPa | Min. 10 N/mm² (first-class) |
| Water absorption | <13% | 12–15% (first-class); 16–20% (second-class) |
| Dimensional accuracy | Machine-calibrated, uniform | Manual, high variance |
| Shape consistency | Sharp edges, true right angles | Rounded edges, distortion common |
| Perforation | Three-hole design | Solid / frog only |
| Weight per brick | Lighter (hollow core) | Heavier, solid |
| Mortar consumption | Lower (uniform joints) | Higher (compensates for size variance) |
| Wastage / breakage in transit | Low | High |
| Production process | Automated, quality-controlled | Manual, batch-to-batch variation |
Why this matters for high-volume institutional buyers
Structural reliability at scale
27+ MPa compressive strength is nearly triple the first-class minimum — a real safety margin for load-bearing structures, boundary walls and RCC-frame infill where structural audits matter.
Lower total cost of construction
Uniform sizing typically reduces mortar and plaster consumption by 10–15% versus hand-moulded bricks — meaningful savings across large tenders.
Lower breakage & logistics loss
Machine-extruded precision and consistent tunnel-kiln firing reduce transit and handling wastage, protecting budgets on high-volume orders.
Faster, more predictable construction
Uniform dimensions speed up masonry and cut rework — supporting tighter timelines on government and institutional contracts.
Sustainability credentials
Internal-fuel tunnel kiln technology (CBRI/PSCST) supports low-emission, year-round production aligned with environmental compliance and ESG-linked procurement policies.
Tender-ready documentation
Test certificates for strength and absorption, plus pollution-board consents, available on request for procurement files.
Current pricing is shared with quotations. Contact us with your requirement and site location.
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For quotations, plant visits, partnership discussions or anything else — reach us directly or send an enquiry below.
Sauga Bricks Private Limited
Village Shabga, Baghpat,
Uttar Pradesh, India